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Single Screw Compressor PLC Operation Manual •Vilter/Emerson • 35391CM
Section 1 • General Information
HOW TO USE THIS MANUAL
This manual contains instructions for the PLC. It has
been divided into 12 sections:
Section 1: General Information
Section 2: Sequence of Operation
Section 3: Overview Screens
Section 4: HMI Navigation
Section 5: Confi guration - Supervisor Level
Section 6: Instrument Calibration
Section 7: Compressor Control Setpoints
Section 8: Alarms and Trips Setpoints
Section 9: Step and PID Device Control Screens
Section 10: Diagnostics Screens
Section 11: Alarms, Trips, Status Information and
Troubleshooting
Section 12: Communications with a Central
Controller/DCS
It is highly recommended that the manual be reviewed
prior to servicing system parts.
Figures and tables are included to illustrate key concepts.
Safety precautions are shown throughout the manual.
They are defi ned as the following:
NOTICE - Notice statements are shown when there are
important information that shall be followed. Not fol-
lowing such notices may result in void of warranty, seri-
ous fi nes, serious injury and/or death.
WARNING - Warning statements are shown when there
are hazardous situations, if not avoided, will result in se-
rious injury and/or death.
CAUTION - Caution statements are shown when there
are potentially hazardous situations, if not avoided, will
result in damage to equipment.
NOTE - Notes are shown when there are additional infor-
mation pertaining to the instructions explained.
ADDITIONAL IMPORTANT NOTES
• Installation, operation and maintenance instructions
can be found in the associated gas compressor unit
manual and bare shaft compressor manual.
• Due to continuing changes and unit updates, always
refer to the Vilter.com website to make sure you have
the latest manual.
• Any suggestions of manual improvements can be
made to Vilter Manufacturing at the contact informa-
tion on page ii.
- Single Screw Compressor PLC 1
- Important Message 4
- Table of Contents 5
- List of Tables and Figures 10
- HOW TO USE THIS MANUAL 13
- ADDITIONAL IMPORTANT NOTES 13
- Glossary of Terms 14
- 23 678 5 19
- Wiring Requirements 21
- Overview 23
- Operational Descriptions and 24
- Diagrams 24
- COMPRESSOR STARTUP SEQUENCE 25
- AUTO START-STOP 26
- ANTI-RECYCLE 26
- CAPACITY SLIDE CONTROL 26
- OPERATING MODES 30
- DISCHARGE 31
- PRESSURE 31
- SUCTION 31
- VFD CAPCITY CONTROL 32
- VOLUME SLIDE CONTROL 32
- SAFETIES 32
- EMERGENCY STOP 32
- OIL HEATERS 33
- OIL DRAIN SOLENOID 33
- 2-WAY OIL MIXING VALVE 34
- OIL INJECTION VALVE 34
- OIL COOLER TEMPERATURES 35
- OIL COOLER STANDBY HEATER 35
- EVAPORATIVE CONDENSER 37
- OIL COOLER 38
- CONDENSER 39
- WATER COOLED GAS AFTERCOOLER 40
- WATER COOLED CONDENSER 41
- LIQUID INJECTION VALVE 42
- VPLUS LIQUID INJECTION PUMP 43
- DISCHARGE RECYCLE VALVE 44
- ECONOMIZER SOLENOID(S) 45
- HOTGAS BYPASS SOLENOID 45
- VENTURI OIL RECOVERY 45
- GAS SCRUBBERS 45
- BUILDING ENCLOSURE DEVICES 46
- PERIODIC SLIDE VALVE EXERCISE 46
- Section 3 • Overview Screens 47
- 3 – 8 / Blank 54
- Section 4 • HMI Navigation 55
- 4 – 10 / Blank 64
- DATE AND TIME 66
- REMOTE OPERATION 66
- PANELVIEW CONFIGURATION 68
- INITIAL RUNNING DATA 68
- DEVICE NAMES 68
- BACK TO MENU 68
- Editing Device Names 69
- INSTRUMENTATION 70
- ALARM AND TRIP 71
- Calibration Main Screen 73
- Pressure Calibration Screen 74
- CALIBRATE PRESSURE INSTRUMENT 75
- OPTION 1 75
- OPTION 2 75
- Slide Calibration Screen 78
- Figure 6-8. Actuator Assembly 80
- Figure 6-9. Photo-chopper 81
- 6 – 10 / Blank 82
- Setpoints and Control Screens 83
- Compressor Control Setpoints 84
- MAIN MOTOR VFD 86
- DISCHARGE PRESSURE CONTROL 87
- CAPACITY SLIDE VALVE 87
- AUTO START/STOP 88
- ANTI-RECYCLE 89
- START UP 89
- SHUT DOWN 89
- PART TIME OIL PUMP 90
- LOAD LIMITS 90
- VOLUME SLIDE ADJUSTMENT 90
- MAIN MOTOR FLA 90
- OIL SEPARATOR HEATERS 90
- 7 – 10 / Blank 92
- Alarm and Trip Setpoints 93
- Oil Mixing Valve Screen 95
- Aftercooler Screens 98
- Condenser Screens 101
- Volume Slide Details Screen 107
- Start Menu Popup Screen 108
- IO/Comms Diagnostics Screen 109
- Event List Screen 110
- 10 – 6 / Blank 114
- Alarm Listing 115
- Alarm Message Cause(s) Notes 117
- Trip Listing 123
- Trip Message Cause(s) Notes 124
- Status Message Notes 130
- Troubleshooting 134
- Communication with a Central 135
- Controller/DCS 135
- Compressor PLC 135
- Pressure Units 136
- Temperature Units 136
- Alarm and Trip Data 142
- Interface Tag Description 143
- Status Data 150
- States of Discrete I/O 154
- Table 12-8. State Indicator 159
- Table 12-9. Mode Indicator 159
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