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Page 1 - Low Power ControlWave

www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWaveLP Oct., 2006 ControlWaveLP Low Power ControlWave Process Automation Controlle

Page 2 - Telephone (860) 945-2200

0 - 2 / Contents ControlWaveLP CI-ControlWaveLP LOW POWER ControlWave PROCESS AUTOMATION CONTROLLER TABLE OF CONTENTS SECTION TITLE PAGE #

Page 3 - REMEDIES

4-10 / Specifications CI-ControlWaveLPRFI Susceptibility: In conformity with the following standards:ENV 50140 Radio-frequency electromagnetic field,A

Page 4

CI-ControlWaveLP Specifications / 4-11Table 4-10 - PSSB Connectors TB1 & TB2 Pin Assignments(see Sections 2.4.5 & 2.4.6)Connector Sig. Name De

Page 5

BLANK PAGE

Page 6 - Training

www.EmersonProcess.com/Bristol Instruction Manual CI-ControlWaveLP Oct., 2006 ControlWave LP Low Power ControlWave PC/104 ANALOG OUTPUT MODULE

Page 7 - Help Files / Release Notes

CI-ControlWaveLP Appendix 1 Page 0-1 Table Of ContentsAppendix 1PC-104 ANALOG OUTPUT MODULE OPTIONTABLE OF CONTENTSTITLE PAGE #DESCRIPTION...

Page 8 - Training Courses

CI-ControlWaveLP Appendix 1 Page 1 PC-104 AO Module Option PC/104 ANALOG OUTPUT MODULE OPTION DESCRIPTION PC/104 Analog Output (AO) Modules provi

Page 9 - CI-ControlWaveLP

CI-ControlWaveLP Appendix 1 Page 2 PC-104 AO Module Option INSTALLING THE PC/104 AO MODULE OPTION The first PC/104 AO Module is to be mounted direc

Page 10 - LOW POWER ControlWave

CI-ControlWaveLP Appendix 1 Page 3 PC-104 AO Module Option Figure 2 - ControlWaveLP FMI/OB Board PC/104 Board Mounting Location Diagram

Page 11

CI-ControlWaveLP Appendix 1 Page 4 PC-104 AO Module Option Figure 3 - PC/104 AO Board Mounted on ControlWaveLP FMI/OB Board

Page 12

CI-ControlWaveLP Appendix 1 Page 5 PC-104 AO Module Option Jumper JP7 provides for selection of either a 6 MHz Oscillator or the 6 MHz System Clock

Page 13 - INTRODUCTION

ControlWaveLP Contents / 0 - 3 CI-ControlWaveLP LOW POWER ControlWave PROCESS AUTOMATION CONTROLLER TABLE OF CONTENTS SECTION TITLE PAGE #

Page 14

CI-ControlWaveLP Appendix 1 Page 6 PC-104 AO Module Option Figure 4 - Analog Output Terminal Blocks and Configuration Jumpers

Page 15

CI-ControlWaveLP Appendix 1 Page 7 PC-104 AO Module Option Figure 5 - Switch S1 PC/104 AO Board I/O Memory Map Address Settings Figure 6 - 1-5

Page 16 - 1.3 PHYSICAL DESCRIPTION

CI-ControlWaveLP Appendix 1 Page 8 PC-104 AO Module Option Figure 7 - 4-20 mA Analog Output Field Wiring Diagram Table 2 - PC/104 AO Board Connec

Page 17

CI-ControlWaveLP Appendix 1 Page 9 PC-104 AO Module Option Table 2 - PC/104 AO Board Connector P3 and FMI/OB PC/104 Connectors Wiring Summary (Cont

Page 18

CI-ControlWaveLP Appendix 1 Page 10 PC-104 AO Module Option AO Configuration: 1-5Vdc & 4-20mA (Individually Config’d.) Power Loop: 9

Page 19

9/02/01 Appendix Z - CI-ControlWaveLP MSDSControlWaveLPMaterial Safety Data SheetsA Material Safety Data Sheet is provided herein to comply with OSHA’

Page 20

BLANK PAGE

Page 21

GilletteEnvironmentHealth and Safety37 A StreetNeedham, MA 02492Tel 781.292.8151Page 1 of 4MATERIAL SAFETY DATA SHEETNAME:DURACELL LITHIUM MANGANE

Page 22

Page 2 of 4D. — HEALTH HAZARD DATAOccupational Exposure Limits PEL’s, TLV’s, etc.)8-Hour TWAs: Manganese Dioxide (as Mn) - 5 mg/m3 (Ceiling) (OSHA)

Page 23

Page 3 of 4F. — EXPOSURE CONTROL METHODSEngineering ControlsGeneral ventilation under normal use conditions.Eye ProtectionNone under normal use condi

Page 24

0 - 4 / Contents ControlWaveLP CI-ControlWaveLP LOW POWER ControlWave PROCESS AUTOMATION CONTROLLER TABLE OF CONTENTS SECTION TITLE PAGE #

Page 25

Page 4 of 4H. — EMERGENCY PROCEDURESSteps to be taken if material is released to the environment or spilled in the work areaEvacuate the area and all

Page 26

SITE CONSIDERATIONSForEQUIPMENT INSTALLATION,GROUNDING&WIRINGBristol BabcockSupplement Guide - S1400CWIssue: 04/05A Guide for the Protection ofSit

Page 27

NOTICE Copyright Notice The information in this document is subject to change without notice. Every effort has been made to supply complete an

Page 28

Supplement S1400CW Page 0-1 Table Of ContentsSupplement Guide S1400CWSITE CONSIDERATIONS FOR EQUIPMENTINSTALLATION, GROUNDING & WIRINGTABLE OF CON

Page 29

Supplement S1400CW Page 0-2 Table Of ContentsSupplement Guide S1400CWSITE CONSIDERATIONS FOR EQUIPMENTINSTALLATION, GROUNDING & WIRINGTABLE OF CON

Page 30

Section 1 - Overview Page 1-1 S1400CWSection 1 - Overview1.1 INTRODUCTIONThis document provides information pertaining to the installation of Control

Page 31

Section 2 - Protection Page 2-1 S1400CWSection 2 - Protection2.1 PROTECTING INSTRUMENT SYSTEMSElectrical instrumentation is susceptible to damage fr

Page 32

S1400CW Page 2-2 Section 2 - Protection2.2.1 Considerations For The Protection of PersonnelAlways evaluate the site environment as if your life depen

Page 33 - MC/PFIN LEDs

Section 2 - Protection Page 2-3 S1400CWTable 2-2 - Equipment Protection Site Safety Evaluation Guide (Continued)# Guide Reference Section6 Is there a

Page 34 - 1.4 OPTIONS

Section 3 - Grounding & Isolation Page 3-1 S1400CW Section 3 - Grounding & Isolation 3.1 POWER & GROUND SYSTEMS ControlWaves utiliz

Page 35 - INSTALLATION

ControlWaveLP Introduction / 1-1 Section 1 INTRODUCTION 1.1 GENERAL DESCRIPTION ControlWaveLP Remote Terminal Units are comprised of a three boa

Page 36

S1400CW Page 3-2 Section 3 - Grounding & Isolation not be suitable for a complex system of sophisticated electronic equipment. Conditions such a

Page 37 - 2.2.2 Vibration Limits

Section 3 - Grounding & Isolation Page 3-3 S1400CW ground has been established, it should be tested on a regular basis to preserve system integ

Page 38

S1400CW Page 3-4 Section 3 - Grounding & Isolation Megger reads more than 10 ohms, the ground is considered ‘poor.’ If a poor ground is indicate

Page 39

Section 3 - Grounding & Isolation Page 3-5 S1400CW Figure 3-5 - Poor Soil Ground Bed Construction Diagram 3.3.2 Ground Wire Considerations

Page 40

S1400CW Page 3-6 Section 3 - Grounding & Isolation Ground, it is recommended that the unit’s Chassis Ground Terminal be connected to a conductiv

Page 41

Section 3 - Grounding & Isolation Page 3-7 S1400CW For applications employing equipment that communicates over telephone lines, a lightning arr

Page 42

S1400CW Page 3-8 Section 3 - Grounding & Isolation grounded to the pipeline. If any pressure transmitters or pulse transducers are remotely moun

Page 43

Section 3 - Grounding & Isolation Page 3-9 S1400CW • all conductive tubing that runs between the pipeline and mounting valve manifold and/or t

Page 44 - 2.3.4 Communication Ports

S1400CW Page 3-10 Section 3 - Grounding & Isolation See BBI Specification Summary F1670SS-0a for information on PGI Direct Mount Systems and Man

Page 45

Section 4 - Lightning & Surge Page 4-1 S1400CW Section 4 - Lightning Arresters & Surge Protectors 4.1 STROKES & STRIKES Lightning ta

Page 46

1-2 / Introduction ControlWaveLP Figure 1-2 - ControlWaveLP - Top View 1.2 ControlWave PROGRAMMING ENVIRONMENT The ControlWave programming envi

Page 47

S1400CW Page 4-2 Section 4 - Lightning & Surge Thunderstorms are cloud formations that produce lightning strikes (or strokes). Across the Unite

Page 48

Section 4 - Lightning & Surge Page 4-3 S1400CW modem has been interfaced to a ControlWave, ControlWave MICRO, ControlWave EFM/GFC/XFC, Contro

Page 49 - 2.4 WIRING NOTES

S1400CW Page 4-4 Section 4 - Lightning & Surge Figure 4-2 - Radio Antenna Field Installation Site Grounding Diagram For all systems it is b

Page 50

Section 4 - Lightning & Surge Page 4-5 S1400CW communication equipment lightning arresters and surge suppressors should be tied to the same sys

Page 51

S1400CW Page 4-6 Section 4 - Lightning & Surge i Watch out for dissimilar metals connections and coat accordingly. i Use bare wire radials to

Page 52

Section 5 - Wiring Techniques Page 5-1 S1400CW Section 5 - Wiring Techniques 5.1 OVERVIEW This section provides information pertaining to good w

Page 53

S1400CW Page 5-2 Section 5 - Wiring Techniques Figure 5-1 - Field Wired Circuits With & Without A Common Return 5.2.2 Use of Twisted Shielded

Page 54

Section 5 - Wiring Techniques Page 5-3 S1400CW 5.2.3 Grounding of Cable Shields DO NOT connect the cable shield to more than one ground point; it

Page 55

S1400CW Page 5-4 Section 5 - Wiring Techniques Remember loose connections, bad connections, intermittent connections, corroded connec-tions, etc., a

Page 56

Section 5 - Wiring Techniques Page 5-5 S1400CW Discharge Units should be placed on the base of the antenna and at the point where the antenna lead

Page 57

ControlWaveLP Introduction / 1-3 The ControlWave programming environment consists of a set of integrated software tools which allow a user to creat

Page 58

BLANK PAGE

Page 59 - 2.5 OPERATIONAL DETAILS

READER RESPONSE FORM Please help us make our documentation more useful to you! If you have a complaint, a sug-gestion, or a correction regarding this

Page 60

U.S.A. Locations: Northern Region Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Phone: +1 (860) 945-2381 Fax: +1 (860

Page 61

ESDS ManualS140064/15/92CARE AND HANDLING OFPC BOARDS ANDESD-SENSITIVE COMPONENTSBRISTOL BABCOCK

Page 62

BLANK PAGE

Page 63

1ESDS ManualS140064/15/92TABLE OF CONTENTSPAGETOOLS AND MATERIALS REQUIRED 1ESD-SENSITIVE COMPONENT HANDLING PROCEDURE 21. Introduction 22. General

Page 64

2ESDS Manual#S140064/15/922. Materials●●●●● Inhibitor (Texwipe Gold Mist ; Chemtronics Gold Guard, or equivalent)●●●●● Cleaner (Chemtronics Electro-Wa

Page 65

3ESDS ManualS140064/15/92Table 1Typical Electrostatic VoltagesElectrostatic VoltagesMeans of Static 10-20 Percent 65-90 PercentGeneration Relative Hum

Page 66

4ESDS Manual#S140064/15/92(6) It is important to note when inserting EPROMS/PROMS, that the index notch onthe PROM must be matched with the index notc

Page 67

5ESDS ManualS140064/15/92CAUTIONDon't place ESD-sensitive components and paperwork in the same bag.The static caused by sliding the paper into th

Page 68

1-4 / Introduction ControlWaveLP • The I/O Configuration Wizard, accessible via a menu item in ControlWave Designer, allows you to define process I

Page 69

6ESDS Manual#S140064/15/92Note: If a system checker is not available, use an ohmmeter connected to the cableends to measure its resistance. The ohmme

Page 70

7ESDS ManualS140064/15/92(7) The components can now be handled following the general rules as describedin the instruction manual for the component.(8)

Page 71 - SERVICE

8ESDS Manual#S140064/15/92(9) If a component is to undergo on-site testing, it may be safely placed on thegrounded work surface for that purpose.(10)

Page 72 - Caution

9ESDS ManualS140064/15/92(2) Clean PC board connectors as follows:a. Review the static-safe field procedure detailed earlier.b. Following the ESD-sens

Page 73

10ESDS Manual#S140064/15/92d. Spray the connector liberally to flush out any contaminants.e. Remove any excess spray by shaking the connector or wipin

Page 75

Customer Instruction Manual CI-ControlWaveLP Oct., 2006 ControlWaveLP Low Power PAC The information in this document is subject to change witho

Page 76 - 3.2 TROUBLESHOOTING TIPS

ControlWaveLP Introduction / 1-5 Figure 1-4 - ControlWaveLP CPU Board Basic CPU components and features are summarized as follows: • 3.3V 25MHz

Page 77

1-6 / Introduction ControlWaveLP Halt system into low power mode Programmable Clock Divider FLASH Controller Integrated real-time clock (with

Page 78 - 3-8 / Service ControlWaveLP

ControlWaveLP Introduction / 1-7 The BIOS is contained in a single 512 Kbyte boot-block FLASH IC (FBD). The FBD resides on the ISA bus and operates a

Page 79 - 3.2.3 Wiring/Signal Checks

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is attempte

Page 80 - 3.3 GENERAL NOTES

1-8/Introduction ControlWaveLP CPU Bd. Connectors J10 & J11 - PC/104 Bus (CPU Bd. To FMI/OB Bd.) Connections to the ISA bus are available on the

Page 81

ControlWaveLP Introduction / 1-9 Table 1-2 - CPU Board Default Jumper Settings (Continued) JUMPER Open Installed JP3A - Expansion SRAM Relocation

Page 82

1-10 / Introduction ControlWaveLP CPU Bd. Jumper JP4C - ULP SMIACT (see Table 1-5) Table 1-5 - Jumper JP4C - ULP SMIACT Jumper JP4C Open Installe

Page 83 - 3.4 WINDIAG DIAGNOSTICS

ControlWaveLP Introduction / 1-11 CPU Bd. Momentary Switch SW3 - CPU Reset SW3 is a momentary switch that is used to reset the ControlWaveLP if it go

Page 84

1-12 / Introduction ControlWaveLP The power supply operates from 10.0 to 20V or 20.7 to 30V (dc). The nominal settings for the 12V supply are ON stat

Page 85

ControlWaveLP Introduction / 1-13 located on the isolated secondary side of the power transformer. The low level detection circuitry on the secondary

Page 86

1-14 / Introduction ControlWaveLP 1.3.2.1 PSSB Switches SPDT Switch SW1 is used to connect the MOSFET power switch gate to PSGND when the ‘I’ side

Page 87

ControlWaveLP Introduction / 1-15 1.3.3 The Fixed Multifunction Input/Output Board (see Figure 1-2) The Fixed Multifunction Input/Output Board (FMI

Page 88 -  Test responses:

1-16 / Introduction ControlWaveLP full load). Output current is rated at 200mA maximum. Supply shutdown is Jumper selectable. The total power consump

Page 89

ControlWaveLP Introduction / 1-17 There are 8 LEDs (CR49 - CR56), located adjacent to the DO Terminal Block (TB2). These LEDs (which can be disable

Page 90 - 3.5 CORE UPDUMP

WARRANTY A. Bristol warrants that goods described herein and manufactured by Bristol are free from defects in material and workmanship for one year

Page 91 - Section 4

1-18 /Introduction ControlWaveLP Powered Current Loop Common Mode Range: 0V referenced to isolated common. When a field supply common is connect

Page 92

ControlWaveLP Introduction / 1-19 Meets ANSI/IEEE C37.90-1978 Terminations: Pluggable (TB4), maximum wire size is 16 gauge Status Indication:

Page 93 - DIS-STATUS-LEDS

1-20 /Introduction ControlWaveLP FMI/OB Bd. Connectors TB5 - TB8 PC/104 I/O & P3 - P6 I/O Expansion Interface FMI/OB Cable Connectors P3, P4, P

Page 94 - 4.2 COMMUNICATION PORTS

ControlWaveLP Introduction / 1-21 Table 1-10 - FMI/OB Board Jumper Assignment (Continued) Jumper Function Notes W20B Config. AI1 see Figure 2-

Page 95

1-22 /Introduction ControlWaveLP Table 1-11 - FMI/OB Board LED Assignment (Continued) Name Function Name Function CR43 DI10 CR114 STATUS 2 CR4

Page 96

CI-ControlWaveLP Installation / 2-1 Section 2 INSTALLATION 2.1 INSTALLATION IN HAZARDOUS AREAS The ControlWaveLP is not furnished in an enclosure

Page 97

2-2 / Installation CI-ControlWaveLP Figure 2-2 - ControlWaveLP Dimensions - Front View & Left Edge View 2.2 ControlWaveLP SITE CONSIDERATIONS

Page 98

CI-ControlWaveLP Installation / 2-3 - The rear of the ControlWaveLP’s Mounting Plate must mount to the selected enclosure’s backplate. - The unit

Page 99

2-4 / Installation CI-ControlWaveLP Figure 2-3 - ControlWaveLP Grounding Diagram 2.3 ControlWaveLP INSTALLATION/CONIGURATION 2.3.1 Overview of

Page 100

CI-ControlWaveLP Installation / 2-5 9. Apply power to the ControlWaveLP by setting the Power Switch on the PSSB Board to the ‘I’ position. With the

Page 101

How to return material for Repair or Exchange Before a product can be returned to Bristol for repair, upgrade, exchange, or to verify proper operati

Page 102 - BLANK PAGE

2-6 / Installation CI-ControlWaveLP After this initial configuration is completed, any subsequent changes to these parameters may be made in configur

Page 103 - PC/104 ANALOG OUTPUT MODULE

CI-ControlWaveLP Installation / 2-7 Optionally, additional user-created web pages may be created to allow a customized human-machine interface. A ser

Page 104 - Appendix 1

2-8 / Installation CI-ControlWaveLP Table 2-1 - FMI/OB Board Jumper Assignment Jumper Function Notes W1 Config. DI1 see Figure 2-6 (2-3 = Isolat

Page 105 - DESCRIPTION

CI-ControlWaveLP Installation / 2-9 2.3.3 CPU Module Switch Configuration ControlWaveLP CPU Board DIP Switches must be set for the desired performa

Page 106 - 2 PC-104 AO Module Option

2-10 / Installation CI-ControlWaveLP Table 2-3 - CPU Bd. Switch SW2 Soft Switch, FLASH Write & Force Recovery Settings SWITCH Function Setting

Page 107 - 3 PC-104 AO Module Option

CI-ControlWaveLP Installation / 2-11 An illustration of the CPU Module’s male 9-pin D-type connectors is provided in Figure 2-4. Table 2-4 provides t

Page 108 - 4 PC-104 AO Module Option

2-12 / Installation CI-ControlWaveLP Figure 2-4 - Male DB9 9-Pin Connector Associated with COM1 through COM5 Figure 2-5 - Communication Port RS-

Page 109 - PC/104 AO Board Field Wiring

CI-ControlWaveLP Installation / 2-13 Table 2-6 - CPU Bd. COM3 Port Configuration Switch SW1 Settings Switch SW1 Function Setting SW1-1 Not used N

Page 110 - 6 PC-104 AO Module Option

2-14 / Installation CI-ControlWaveLP Figure 2-7 - Point-to-Point 10Base-T Ethernet Cable The maximum length of one segment (CPU to Hub) is 100 met

Page 111 - 7 PC-104 AO Module Option

CI-ControlWaveLP Installation / 2-15 2.4 WIRING NOTES 4 Field Wiring Terminals are located on the FMI/OB Board (see Figure 2-1). Terminal Connecti

Page 112

Bristol Inc. Repair Authorization Form (off-line completion) (Providing this information will permit Bristol Inc. to effectively and efficiently proce

Page 113 - SPECIFICATIONS

2-16 / Installation CI-ControlWaveLP Figure 2-9 - Discrete Input Terminal Block TB1 - LEDs & Configuration Jumpers Figure 2-10 - Discrete In

Page 114 - Environmental Specifications

CI-ControlWaveLP Installation / 2-17 2.4.2 Discrete Outputs (see Figures 2-12 & 2-13) A total of 8 Discrete Outputs (DOs) with surge protection

Page 115

2-18 / Installation CI-ControlWaveLP 2.4.3 Analog Inputs (see Figures 2-14 through 2-17) The Analog Input module of the FMI/OB Board is designed to

Page 116

CI-ControlWaveLP Installation / 2-19 Figure 2-15 - Analog Input (Isolated Voltage Source) Field Wiring (AI1 Shown) Figure 2-16 - Analog In (Is

Page 117 - MATERIAL SAFETY DATA SHEET

2-20 / Installation CI-ControlWaveLP Figure 2-17 - Analog Input (Internal Current Source) Field Wiring (AI1 Shown) 2.4.4 High Speed Counter Input

Page 118 - Page 2 of 4

CI-ControlWaveLP Installation / 2-21 required to accumulate counts. The maximum input frequency is 10 kHz. The nominal input current for an input is

Page 119 - Page 3 of 4

2-22 / Installation CI-ControlWaveLP Figure 2-20 - Isolated HSCSET & HSCRESET Inputs (Debounce Enabled Field Wiring Figure 2-21 - Field Powe

Page 120 - Page 4 of 4

CI-ControlWaveLP Installation / 2-23 Figure 2-22 - Isolated HSC (Using SET Input) (Debounce Disabled) Field Wiring 2.4.5 Watchdog Relay/MOSFET Sw

Page 121 - Supplement Guide - S1400CW

2-24 / Installation CI-ControlWaveLP Figure 2-24 - Watchdog MOSFET Switch Field Wiring 2.4.6 DC Power Configuration & Wiring The ControlWave

Page 122 - NOTICE

CI-ControlWaveLP Installation / 2-25 2.4.6.1 Bulk Power Supply Current Requirements Maximum current requirements for a bulk +12Vdc or bulk +24Vdc

Page 123 - Supplement Guide S1400CW

Bristol Training GET THE MOST FROM YOUR BRISTOL BABCOCK INSTRUMENT OR SYSTEM • Avoid Delays and problems in getting your system on-line • Minim

Page 124

2-26 / Installation CI-ControlWaveLP Operational details on ControlWaveLP LEDs and use of the BBI WinDiag program for fault isolation are provided in

Page 125 - Section 1 - Overview

CI-ControlWaveLP Installation / 2-27 2.5.2.1 Using LocalView to Upgrade ControlWaveLP Firmware NOTE Your ControlWaveLP must be set to Recovery Mode

Page 126 - Section 2 - Protection

2-28 / Installation CI-ControlWaveLP "Would you like to use auto baud rate detection?" / "What baud rate would you like to use?"

Page 127

CI-ControlWaveLP Installation / 2-29 Step 3 - Flash Data Setup Complete the fields in the Flash Data Setup Wizard (see Figure 2-28), as described, b

Page 128

2-30 / Installation CI-ControlWaveLP "Location of Flash Master File" Specifies the location of the Flash Master File (FLASH.MST). The conte

Page 129 - 3.3 EARTH GROUND CONNECTIONS

CI-ControlWaveLP Installation / 2-31 Figure 2-30 - Local View Advanced Communication Parameters Menu "Would you like to use RTS/CTS signals?&

Page 130

2-32 / Installation CI-ControlWaveLP A status of the POST progress is displayed on the FMI/OB Status LEDs. Unless there is a problem these codes will

Page 131

CI-ControlWaveLP Installation / 2-33 Once the ControlWaveLP is running its application load, status codes posted to the FMI/OB Status LEDs have a dif

Page 132

2-34 / Installation CI-ControlWaveLP Figure 2-34 - HyperTerminal FLASH Download (Download in Process) Table 2-15 - PORT 80 - Running Status Codes

Page 133

CI-ControlWaveLP Installation / 2-35 remote download of system firmware is discussed in Appendix J of the Open BSI Utilities Manual (document D5081).

Page 134

A Few Words About Bristol Inc. For over 100 years, Bristol® has been providing innovative solutions for the measurement and control industry. Our pro

Page 135

BLANK PAGE

Page 136

CI-ControlWaveLP Service / 3-1 Section 3 SERVICE 3.1 SERVICE INTRODUCTION This section provides general, diagnostic and test information for the

Page 137

3-2 / Service ControlWaveLP Caution PC board components can be damaged by electrostatic dis-charges (ESD) during disassembly/reassembly and test pro

Page 138

CI-ControlWaveLP Service / 3-3 Figure 3-2 - ControlWaveLP - Top View

Page 139 - 4.1 STROKES & STRIKES

3-4 / Service ControlWaveLP Figure 3-3 - Left Side View of ControlWaveLP 3.1.3 Removal/Replacement of the CPU Board and Lithium Battery 1. Per

Page 140

CI-ControlWaveLP Service / 3-5 5. Carefully disconnect the CPU Board from the FMI/OB Board. 6. Loosen the two screws (C) that secure the PSSB Boa

Page 141 - 4.1.2 Antenna Caution

3-6 / Service ControlWaveLP 3.2 TROUBLESHOOTING TIPS 3.2.1 Power Supply/Sequencer Board (PSSB) Voltage Checks Bulk power (+10.6 to +30 Vdc) is s

Page 142

CI-ControlWaveLP Service / 3-7 Table 3-1 - FMI/OB Board LED Assignment (Continued) Name Function On Operation Name Function On Operation CR40

Page 143 - 4.1.4 Tying it all Together

3-8 / Service ControlWaveLP Figure 3-7 - Discrete Output (DO) LED Assignments Figure 3-8 - High Speed Counter Input (HSC) LED Assignments

Page 144

CI-ControlWaveLP Service / 3-9 Figure 3-9 - FMI/OB Board Misc. Operation & Status LED Assignments 3.2.3 Wiring/Signal Checks Check I/O Field

Page 145 - 5.2 INSTRUMENT WIRING

For technical questions regarding ACCOL products, OpenBSI Utilities, UOI and all other software except for ControlWave and OpenEnterprise products, ca

Page 146

3-10 / Service ControlWaveLP 3.3 GENERAL NOTES Certain questions or situations frequently arise when servicing the BBI Controllers. Some items of i

Page 147 - 5.2.5 Earth Ground Wires

CI-ControlWaveLP Service / 3-11 Table 3-3 - POST Status Codes (Continued) Hex Code Status LEDs 1 2 3 4 5 6 Definition 0A 0 1 0 1 0 0 iss

Page 148

3-12 / Service ControlWaveLP Table 3-3 - POST Status Codes (Continued) Hex Code Status LEDs 1 2 3 4 5 6 Definition 45 1 0 1 0 0 0 checki

Page 149

CI-ControlWaveLP Service / 3-13 Table 3-3 - POST Status Codes (Continued) Hex Code Status LEDs 1 2 3 4 5 6 Definition 96 0 1 1 0 1 0 ini

Page 150

3-14 / Service ControlWaveLP This will prevent the boot project from running and places the unit into diagnostic mode. To test COM1 using the WINDIAG

Page 151 - Watertown, CT 06795

CI-ControlWaveLP Service / 3-15 6. Set the ControlWaveLP CPU Switch SW4-8 to the ON position. Restart the ControlWaveLP to resume normal operation.

Page 152

3-16 / Service ControlWaveLP Figure 3-11 - Partial View of WINDIAG Main Diagnostics Menu 3.4.1.1 Communications Diagnostic Port Loop-back Test WI

Page 153 - ESDS Manual

CI-ControlWaveLP Service / 3-17 noted that the ControlWaveLP communication port that is connected to the PC (RS-232, or RS-485) must be good for WIND

Page 154

3-18 / Service ControlWaveLP 3.4.1.2 COM 1, 2, 3, 4 & 5 External Loop-back Test Procedure 1. Connect an external loop-back plug to the CPU Por

Page 155 - TOOLS AND MATERIALS REQUIRED

CI-ControlWaveLP Service / 3-19 Figure 3-15 - WINDIAG’s Ethernet Diagnostic Menu 3.4.1.3.1 Ethernet Port Loop-back Out Twisted Pair Test Procedur

Page 156

ControlWaveLP Contents / 0 - 1 CI-ControlWaveLP LOW POWER ControlWave PROCESS AUTOMATION CONTROLLER TABLE OF CONTENTS SECTION TITLE PAGE #

Page 157

3-20 / Service ControlWaveLP 4. When you have finished with Ethernet Diagnostic Loop-back testing, be sure to return the hardware to its normal oper

Page 158

CI-ControlWaveLP Specifications / 4-1Section 4SPECIFICATIONS4.1 CPU, MEMORY & PROGRAM INTERFACEProcessor: 486SX-ULP, 25MHzMemory: 4Mbytes of syst

Page 159

4-2 / Specifications CI-ControlWaveLPTable 4-2 - Connectors J1 - J5 Pin AssignmentPin#SignalRS-232SignalRS-485Description :RS-232 signalsDescription:R

Page 160

CI-ControlWaveLP Specifications / 4-3Table 4-3 - Connector J9 - Memory Expansion Pin Assignment (Continued)PIN SIGNAL DESCRIPTION PIN SIGNAL DESCRIPTI

Page 161

4-4 / Specifications CI-ControlWaveLPFigure 4-4Connectors J12 & J24 - PLD JTAG HeadersConnector J13 - CPU JTAG HeaderConnectors J14 & J17 - Ma

Page 162

CI-ControlWaveLP Specifications / 4-54.3 FMI/OB BOARD INPUT/OUTPUT SPECIFICATIONSTable 4-6 - FMI/OB Board Connector SummaryRef. # Pins Function Notes

Page 163

4-6 / Specifications CI-ControlWaveLPTable 4-7 - FMI/OB Board - PC/104 Connector P1 Pin Assignment (Continued)Odd RowPin #J1/P1Signal NameEven RowPin

Page 164

CI-ControlWaveLP Specifications / 4-7Table 4-9 - PSSB Connector J1 - FMI/OB Connector P9 Pin Identification(see Section 2.4.6)Pin # J1/P9 Pin Name Pin

Page 165

4-8 / Specifications CI-ControlWaveLP4.3.2 Discrete InputsNumber of Inputs: 16Input Voltage Range: 12V or 24VInput Filtering: 1 millisecond or 30 mil

Page 166 - ControlWaveLP Low Power PAC

CI-ControlWaveLP Specifications / 4-9Status Indication: 8 LEDs (one per point) (CR49 - CR56)Bus Access: 16 Bits WideMaximum Load: 100mAdc @ 35Vdc4.3.4

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