Emerson Bristol ControlWave Express Manuel d'instructions

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Page 1 - (Remote Terminal Unit)

www.EmersonProcess.com/Remote Instruction Manual CI-ControlWave Express Part: D301386X012 March, 2011 ControlWave Express ControlWave Express (Remot

Page 2

ControlWave Express Instruction Manual (CI-ControlWave Express) 1-4 Introduction Revised Mar-2011  transmit (TX) and receive (RX) LEDs for each comm

Page 3 - Training

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Introduction 1-5 FLASH Memory The ControlWave Express includes 8 M

Page 4

ControlWave Express Instruction Manual (CI-ControlWave Express) Table 1-2. Process I/O Configurations Type Discrete Input / Output (DI/DO) Discrete In

Page 5 - Contents

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Introduction 1-7 process control strategy programs (called project

Page 6

ControlWave Express Instruction Manual (CI-ControlWave Express) 1-8 Introduction Revised Mar-2011 Communication Protocols In addition to the Bristol

Page 7 - Chapter 1 – Introduction

ControlWave Express Instruction Manual (CI-ControlWave Express) Chapter 2 – Installation This chapter discusses the physical configuration of the Con

Page 8 - 1.2 Physical Description

ControlWave Express Instruction Manual (CI-ControlWave Express) Figure 2-1. ControlWave Express Component Identification Specifications for Temperat

Page 9

ControlWave Express Instruction Manual (CI-ControlWave Express) Caution Placement of the ControlWave Express in Class 1, Division 2 (Group A, B, C,

Page 10

ControlWave Express Instruction Manual (CI-ControlWave Express) 2-4 Installation Revised Mar-2011 f) Installing a ground wire between the enclosure a

Page 11 - 1.5 I/O Options

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-5  I/O, power, and communication cabling enters t

Page 12 - 1.6 Software Tools

IMPORTANT! READ INSTRUCTIONS BEFORE STARTING! Be sure that these instructions are carefully read and understood before any operation is atte

Page 13

ControlWave Express Instruction Manual (CI-ControlWave Express) 2.2.3 Grounding the Housing The ControlWave Express enclosure does not include a groun

Page 14

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-7 2.3 Configuring the CPU/System Controller Board

Page 15 - Chapter 2 – Installation

ControlWave Express Instruction Manual (CI-ControlWave Express) 2.3.1 Setting DIP Switches on the CPU/System Controller Board Before you install the

Page 16

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-9 SW2 Setting Function Mode 4 Core Updump Causes

Page 17 - 2.2 Installation Overview

ControlWave Express Instruction Manual (CI-ControlWave Express) 2-10 Installation Revised Mar-2011 Switch Setting Function Mode 5 N/A Not currently u

Page 18 - 2.2.2 Mounting the Housing

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-11 o 1-to-2 Installed = COM3 is RS-232 o 2-to-3 I

Page 19

ControlWave Express Instruction Manual (CI-ControlWave Express) 2-12 Installation Revised Mar-2011 Power Supply Current RequirementsDepending upon the

Page 20 - 2.2.3 Grounding the Housing

ControlWave Express Instruction Manual (CI-ControlWave Express)  14MHz Ultra Low Power CPU: Supports +6Vdc or +12Vdc nominal power supply.  33M

Page 21 - Transmit

ControlWave Express Instruction Manual (CI-ControlWave Express) 2-14 Installation Revised Mar-2011 Terminal Block Connector TB2The ControlWave Express

Page 22

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-15 Figure 2-5. Male DB9 9-Pin Connector Table 2-6.

Page 23

Emerson Process Management Training GET THE MOST FROM YOUR EMERSON INSTRUMENT OR SYSTEM  Avoid Delays and problems in getting your system on-lin

Page 24

ControlWave Express Instruction Manual (CI-ControlWave Express) Half-duplexCableFull-duplex(Null Modem)Cable(PPP Protocol)(Internal Radio/ModemConfigu

Page 25

ControlWave Express Instruction Manual (CI-ControlWave Express) Full-duplexCable(PPP Protocol)Half-dupCable9-Pin Female“D” ConnectorJ4 (COM1){9-Pin F

Page 26

ControlWave Express Instruction Manual (CI-ControlWave Express) When interfacing to the COM3 port of a ControlWave, or the COM5 or COM6 port a Contro

Page 27

ControlWave Express Instruction Manual (CI-ControlWave Express) 2.3.6 Connections to the COM3 (RS-485/RS-232) Serial Port on the CPU/System Controlle

Page 28 - Controller Board

ControlWave Express Instruction Manual (CI-ControlWave Express) 2-20 Installation Revised Mar-2011 Table 2-10. RS-485 Network Connections From Master

Page 29

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-21 2.3.7 Connections to the Ethernet Port on the CP

Page 30 - CW Express

ControlWave Express Instruction Manual (CI-ControlWave Express) 2-22 Installation Revised Mar-2011 Pin Description 7 Not connected 8 Not connected Not

Page 31 - W Expres

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Installation 2-23 Figure 2-14. Display with No Keypad Both keypa

Page 32 - (P/N 392844-01-0)

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Page 33 - CPU/System Controller Board

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 I/O Configuration and Wiring 3-1 Chapter 3 – I/O Configuration and

Page 34

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Page 35 - Looking into

ControlWave Express Instruction Manual (CI-ControlWave Express) 3-2 I/O Configuration and Wiring Revised Mar-2011 3.2 Process I/O Board ControlWave

Page 36 - 8 Not connected

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 I/O Configuration and Wiring 3-3 SW1 Function Mode SW1-4 AO config

Page 37

ControlWave Express Instruction Manual (CI-ControlWave Express) Caution Power down the ControlWave Express before you perform I/O wiring. Shut down

Page 38

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 I/O Configuration and Wiring 3-5 Figure 3-2. Process I/O Board Wir

Page 39 - 3.1 I/O Options

ControlWave Express Instruction Manual (CI-ControlWave Express) 3.3.1 Non-Isolated Discrete Inputs (DI) on TB2 and TB3 of Process I/O Board Process I/

Page 40 - 3.2 Process I/O Board

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 I/O Configuration and Wiring 3-7 3.3.2 Non-Isolated Discrete Output

Page 41

ControlWave Express Instruction Manual (CI-ControlWave Express) 3-8 I/O Configuration and Wiring Revised Mar-2011 3.3.3 Non-Isolated Analog Inputs (

Page 42 - 3.3 I/O Wiring

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 I/O Configuration and Wiring 3-9 3.3.4 Non-Isolated Analog Output (

Page 43

ControlWave Express Instruction Manual (CI-ControlWave Express) 3-10 I/O Configuration and Wiring Revised Mar-2011 3.3.5 Non-Isolated Pulse Counter/

Page 44 - I/O Board

ControlWave Express Instruction Manual (CI-ControlWave Express) 3.3.6 Non-Isolated High Speed Counter (HSC) / Discrete Inputs (DI) on TB4 of Process I

Page 45 - Wiring

ControlWave Express Instruction Manual (CI-ControlWave Express) Issued Mar-2011 Contents v Contents Chapter 1 – Introduction 1-1 1.1 Scope o

Page 46

ControlWave Express Instruction Manual (CI-ControlWave Express) 3-12 I/O Configuration and Wiring Revised Mar-2011 3.3.7 Resistance Temperature Devi

Page 47

ControlWave Express Instruction Manual (CI-ControlWave Express) Installing the RTD Probe To install the RTD probe, screw the fitting body into the th

Page 48

ControlWave Express Instruction Manual (CI-ControlWave Express) 3.3.8 Connections to a Bristol Model 3808 Transmitter You can connect a Bristol 3808 t

Page 49

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 I/O Configuration and Wiring 3-15 Figure 3-7. 3808 Transmitter to

Page 50

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Page 51

ControlWave Express Instruction Manual (CI-ControlWave Express) Chapter 4 – Operation This chapter provides general operational details for using the

Page 52

ControlWave Express Instruction Manual (CI-ControlWave Express) 4-2 Operation Revised Mar-2011 Power Down To remove power from the ControlWave Express

Page 53

ControlWave Express Instruction Manual (CI-ControlWave Express) 4.3 Creating and Downloading an Application (ControlWave Project) Your ControlWave

Page 54

ControlWave Express Instruction Manual (CI-ControlWave Express) Notes:  You may find it useful to maintain more than one backup copy in case the bac

Page 55 - Chapter 4 – Operation

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Operation 4-5 Zip Option Description Zip User-Libraries If you c

Page 56

ControlWave Express Instruction Manual (CI-ControlWave Express) vi Contents Issued Mar-2011 4.4 Creating and Maintaining Backups...

Page 57

ControlWave Express Instruction Manual (CI-ControlWave Express) To do this in TechView, click Operations > Access Flash Parameters or click the Acc

Page 58

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Service & Troubleshooting 5-1 Chapter 5 – Service and Troubles

Page 59

ControlWave Express Instruction Manual (CI-ControlWave Express) Caution Harmful electrical potentials may still exist at the field wiring terminals

Page 60 - 4.4.3 Backing up Data

ControlWave Express Instruction Manual (CI-ControlWave Express) 1. Connect a null modem cable between COM1 of the ControlWave Express and any RS-232

Page 61

ControlWave Express Instruction Manual (CI-ControlWave Express) Figure 5-2. HyperTerminal (Ready to Download) 8. In the Send File dialog box (see

Page 62 - 5.1 Upgrading Firmware

ControlWave Express Instruction Manual (CI-ControlWave Express) E1S0410.binCWEXP01 Figure 5-4. HyperTerminal (Download in Progress) 5.2 Removing o

Page 63

ControlWave Express Instruction Manual (CI-ControlWave Express) 5-6 Service & Troubleshooting Revised Mar-2011 2. Shut down the ControlWave Ex

Page 64

ControlWave Express Instruction Manual (CI-ControlWave Express) The CPU/System Controller board accommodates a 3 V, 300 mA lithium coin cell backup b

Page 65 - E1S0410.bin

ControlWave Express Instruction Manual (CI-ControlWave Express) 5-8 Service & Troubleshooting Revised Mar-2011 DisablingFor maximum shelf life

Page 66

ControlWave Express Instruction Manual (CI-ControlWave Express) Figure 5-6. CPU/System Controller LEDs Table 5-1. LEDs on Piggy-back LED board LED C

Page 67

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Introduction 1-1 Chapter 1 – Introduction This manual focuses on

Page 68 - 5.3.1 Checking LEDs

ControlWave Express Instruction Manual (CI-ControlWave Express) 5-10 Service & Troubleshooting Revised Mar-2011 Figure 5-7 shows the possible

Page 69

ControlWave Express Instruction Manual (CI-ControlWave Express) LED6 STA6 LED5 STA5 LED4 STA4 LED3 STA3 LED2 STA2 LED1 STA1 Status In Hex LCD Display

Page 70

ControlWave Express Instruction Manual (CI-ControlWave Express) 5.4 WINDIAG Diagnostic Utility Caution The ControlWave Express cannot execute your

Page 71

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Service & Troubleshooting 5-13 Figure 5-9. WINDIAG Main Diagn

Page 72

ControlWave Express Instruction Manual (CI-ControlWave Express) Option Tests COM2, and COM3. The External loop-back tests require the use of a loo

Page 73

ControlWave Express Instruction Manual (CI-ControlWave Express) Note: You can configure RS-485 loopback by setting CPU/System Controller board switc

Page 74

ControlWave Express Instruction Manual (CI-ControlWave Express) Note: The port you select must correlate to the port on which you placed the loop-ba

Page 75

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Service & Troubleshooting 5-17 4. Set the ControlWave Express

Page 76 - 5.5 Core Updump

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Page 77 - 5.6 Calibration Checks

Special Appendix for ControlWave Express Instruction Manual (CI-ControlWave Express) Appendix A – ControlWave Express– Special Instructions for Class

Page 78

ControlWave Express Instruction Manual (CI-ControlWave Express) 1-2 Introduction Revised Mar-2011  Nonincendive Class I, Division 2 (Groups A, B, C

Page 79

Special Appendix for ControlWave Express Instruction Manual (CI-ControlWave Express) WARNING EXPLOSION HAZARD Substitution of components may impa

Page 80

Special Appendix for ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Special Instructions for Class I, Division 2 A

Page 81

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Page 82

ControlWave Express Instruction Manual (CI-ControlWave Express) Revised Mar-2011 Appendix Z Z-1 Appendix Z – Sources for Obtaining Material Safety D

Page 83

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Page 84

ControlWave Express Instruction Manual (CI-ControlWave Express) Issue: Mar-2011 Index IND-1 Index A ACCOL3 Firmware Library ...

Page 85

ControlWave Express Instruction Manual (CI-ControlWave Express) IND-2 Index Issue: Mar-2011 5-3. Send File dialog box...

Page 86

ControlWave Express Instruction Manual (CI-ControlWave Express) Issue: Mar-2011 Index IND-3 Switches CPU...

Page 87

Instruction Manual CI-ControlWave Express March, 2011 ControlWave Express Emerson Process Management Remote Automation Solutions 110

Page 88

ControlWave Express Instruction Manual (CI-ControlWave Express) Figure 1-1. ControlWave Express Component Identification 1.3 CPU/System Controller

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