Emerson DLC3010 Manuel d'instructions

www.Fisher.comFisherr FIELDVUE™ DLC3010 Digital LevelControllerThis manual applies to:Device TypeDevice RevisionHardware RevisionFirmware RevisionDD R

Instruction ManualD102748X012Introduction and SpecificationsOctober 201410Table 1‐3. 249 Sensor SpecificationsInput SignalLiquid Level or Liquid‐to‐Li

Instruction ManualD102748X012Field Communicator Menu TreeOctober 2014100Table B‐1. Fast Key SequenceFunction Fast-Key Sequence See FigureActive Alerts

Instruction ManualD102748X012Field Communicator Menu TreeOctober 2014101Figure B‐1. Hot KeyHot Key1 Write Lock2 Write Lock Setup3 Change PV4 Enter Con

Instruction ManualD102748X012Field Communicator Menu TreeOctober 2014102Figure B‐4. Configure > Manual SetupSensor Units1 Length Units 2 Volume Uni

Instruction ManualD102748X012Field Communicator Menu TreeOctober 2014103Figure B‐5. Configure > Alert SetupAlert Setup1 Primary Variable2 Temperatu

Instruction ManualD102748X012Field Communicator Menu TreeOctober 2014104Figure B‐7. Configure > CalibrationCalibration1 Primary2 Secondary2‐5-1Prim

Instruction ManualD102748X012GlossaryOctober 2014105GlossaryAlarm DeadbandThe amount by which the process variable mustreturn within normal limits for

Instruction ManualD102748X012GlossaryOctober 2014106GainThe ratio of output change to input change.Hardware RevisionRevision number of the Fisher inst

Instruction ManualD102748X012GlossaryOctober 2014107Random Access Memory (RAM)A type of semiconductor memory that is normallyused by the microprocesso

Instruction ManualD102748X012GlossaryOctober 2014108

Instruction ManualD102748X012IndexOctober 2014109IndexAaccess handle, 15Access Handle Assembly, removing and replacing, 80Active Alerts, Service Tools

Instruction ManualD102748X012Introduction and SpecificationsOctober 201411Table 1‐6. Caged Displacer Sensors(1)TORQUE TUBEORIENTATIONSENSORSTANDARD CA

Instruction ManualD102748X012IndexOctober 2014110configuration data, factory, 33Connection Styles, Caged Sensor, 10ConnectionsCommunication, 23current

Instruction ManualD102748X012IndexOctober 2014111Field Wiring, 21Final Assembly Number, 47Firmware Revision, 30Flexures, protecting, 13FSETAN, 7Full C

Instruction ManualD102748X012IndexOctober 2014112LLCD Configuration, Instrument Display, 47LCD meter, 17, 94Assembly, 76Diagnostic Messages, 71[BLANK]

Instruction ManualD102748X012IndexOctober 2014113multidrop communicationactivating, 94Principle of Operation, 93Multidrop installations, intrinsic saf

Instruction ManualD102748X012IndexOctober 2014114PV HiHi Alert Threshold, 49method, 49PV is, 29, 41Service Tools, Variables, 68PV Lo Alert Enable, 49P

Instruction ManualD102748X012IndexOctober 2014115Test connections, 24Test Terminals, 23, 74Tests, Maintenance, 70Theoretical Reversible Temperature Ef

Instruction ManualD102748X012DLC3010 Digital Level ControllerOctober 2014116Emerson Process Management Marshalltown, Iowa 50158 USASorocaba, 18087 Bra

Instruction ManualD102748X012Introduction and SpecificationsOctober 201412Figure 1‐3. Style Number of Equalizing ConnectionsSTYLE 1TOP AND BOTTOM CONN

Instruction ManualD102748X012InstallationOctober 201413Section 2 Installation2-2-This section contains digital level controller installation informati

Instruction ManualD102748X012InstallationOctober 201414Figure 2‐1. Installation FlowchartSTART HEREFactory mountedon 249 sensor?Use Setup Wizardto ent

Instruction ManualD102748X012InstallationOctober 2014154. If the controller was shipped alone, the access handle will be in the locked position. All

Instruction ManualD102748X012InstallationOctober 201416Figure 2‐2. Typical Caged Sensor MountingA3789‐1Figure 2‐3. Typical Cageless Sensor MountingA37

Instruction ManualD102748X012InstallationOctober 201417NoteIf alternate drainage is provided by the user, and a small performance loss is acceptable,

Instruction ManualD102748X012InstallationOctober 201418Mounting the Digital Level Controller on a 249 Sensor Refer to figure 2‐4 unless otherwise ind

Instruction ManualD102748X012InstallationOctober 201419Figure 2‐7. Guidelines for Use of Optional Heat Insulator AssemblyHEAT INSULATORREQUIRED700 20

Instruction ManualD102748X012DLC3010 Digital Level ControllerOctober 20142Communications 53...Burst Mode 53...

Instruction ManualD102748X012InstallationOctober 201420Electrical Connections WARNINGSelect wiring and/or cable glands that are rated for the envir

Instruction ManualD102748X012InstallationOctober 201421determine the required lift‐off voltage. If you know your total loop resistance you can determi

Instruction ManualD102748X012InstallationOctober 201422Figure 2‐11. Digital Level Controller Terminal Box4‐20 mA LOOPCONNECTIONSTEST CONNECTIONSINTERN

Instruction ManualD102748X012InstallationOctober 201423Power/Current Loop Connections Use ordinary copper wire of sufficient size to ensure that the

Instruction ManualD102748X012InstallationOctober 201424Test connections inside the terminal box can be used to measure loop current across an internal

Instruction ManualD102748X012InstallationOctober 201425Alarm Jumper Each digital level controller continuously monitors its own performance during no

Instruction ManualD102748X012InstallationOctober 201426Loop Test Field Communicator Service Tools > Maintenance > Tests > Loop Test (3-3-1-

Instruction ManualD102748X012InstallationOctober 201427Installation in Conjunction with a Rosemount 333 HART Tri‐LoopHART‐to‐Analog Signal Converter

Instruction ManualD102748X012InstallationOctober 201428Commissioning the Digital Level Controller for use with the HART Tri‐LoopTo prepare the digital

Instruction ManualD102748X012OverviewOctober 201429Section 3 Overview3-3-OverviewField Communicator Overview (1)Device StatusGood there are no activ

Instruction ManualD102748X012Introduction and SpecificationsOctober 20143Section 1 Introduction and SpecificationsScope of Manual1‐1‐This instruction

Instruction ManualD102748X012OverviewOctober 201430Process TemperatureProc Temp Source— Manual or RTDProc Temp— indicates the process temperature.Devi

Instruction ManualD102748X012OverviewOctober 201431Alarm Type and SecurityAlarm TypeD Alarm Jumper— displays the position of the hardware alarm jumper

Instruction ManualD102748X012OverviewOctober 201432

Instruction ManualD102748X012ConfigurationOctober 201433Section 4 Configuration and Calibration 4-4-Initial Setup If a DLC3010 digital level controlle

Instruction ManualD102748X012ConfigurationOctober 201434D Instrument mounting (right or left of displacer)D Measurement Application (level, interface,

Instruction ManualD102748X012ConfigurationOctober 201435Figure 4‐1. Example Sensor NameplateDISPLACERPRESSURE RATING1500 PSI103 CU‐IN316 SST249B765432

Instruction ManualD102748X012ConfigurationOctober 2014364. Select the measurement application (level, interface, or density).NoteFor interface applic

Instruction ManualD102748X012ConfigurationOctober 201437PV alert thresholds are initialized at 100%, 95%, 5% and 0% span.PV alert deadband is initiali

Instruction ManualD102748X012ConfigurationOctober 201438Coupling If the digital level controller is not already coupled to the sensor, perform the fo

Instruction ManualD102748X012ConfigurationOctober 201439Manual SetupThe DLC3010 digital level controller has the capability to communicate via the HAR

Instruction ManualD102748X012Introduction and SpecificationsOctober 20144displacer, which rotates the torque tube shaft. This rotary motion is applied

Instruction ManualD102748X012ConfigurationOctober 201440D Driver Rod Length— Enter the displacer rod length. The displacer rod length depends upon the

Instruction ManualD102748X012ConfigurationOctober 201441VariablesField Communicator Configure > Manual Setup > Variables (2-2-2)Primary Variable

Instruction ManualD102748X012ConfigurationOctober 201442Sensor LimitsFollow the prompts on the Field Communicator to view sensor limit information.D U

Instruction ManualD102748X012ConfigurationOctober 201443PV DampingPV Damping changes the response time of the controller to smooth variations in outpu

Instruction ManualD102748X012ConfigurationOctober 201444Table 4‐2. Example Specific Gravity vs Temperature Table for Saturated WaterData PointTemperat

Instruction ManualD102748X012ConfigurationOctober 201445gravity value, select Single Point and enter the specific gravity value. To display or enter v

Instruction ManualD102748X012ConfigurationOctober 201446Figure 4‐5. Example Saturated Steam Curve Plotted from Values in Table 4‐30.00.050.100.150.200

Instruction ManualD102748X012ConfigurationOctober 201447D Date— Date is a user‐defined variable that provides a place to save the date of the last rev

Instruction ManualD102748X012ConfigurationOctober 201448If PV/Proc Temp or PV/% Range is selected, the display alternates every two seconds between th

Instruction ManualD102748X012ConfigurationOctober 201449Alert SetupThe following menus are available for configuring Alerts.Primary VariableField Comm

Instruction ManualD102748X012Introduction and SpecificationsOctober 20145Related Documents Other documents containing information related to the DLC3

Instruction ManualD102748X012ConfigurationOctober 201450PV Lo Alert Threshold— Primary Variable Lo Alert Threshold is the value of the primary variab

Instruction ManualD102748X012ConfigurationOctober 201451TemperatureField Communicator Configure > Alert Setup > Temperature (2-3-2)Follow the pr

Instruction ManualD102748X012ConfigurationOctober 201452Proc Temp Lo Alert Threshold— Process Temperature Low Alert Threshold is the process variable

Instruction ManualD102748X012ConfigurationOctober 201453CommunicationsField Communicator Configure > Communications > Burst Mode (2-4-1) or Burs

Instruction ManualD102748X012ConfigurationOctober 201454Calibration Introduction: Calibration of Smart InstrumentsAnalog instruments generally have on

Instruction ManualD102748X012ConfigurationOctober 201455Full CalibrationField Communicator Configure > Calibration > Primary > Full Calibrati

Instruction ManualD102748X012ConfigurationOctober 201456The sensor torque rate is now calibrated. Be sure to verify that there is no bias in the PV ca

Instruction ManualD102748X012ConfigurationOctober 201457Observations of the sight glass or other independent measurements may be logged against DLC301

Instruction ManualD102748X012ConfigurationOctober 201458and able to be measured independently. Configuration data must contain density of calibration

Instruction ManualD102748X012ConfigurationOctober 201459Trim Instrument TemperatureFollow the prompts on the Field Communicator to trim the instrument

Instruction ManualD102748X012Introduction and SpecificationsOctober 20146Table 1‐1. DLC3010 Digital Level Controller SpecificationsAvailable Configura

Instruction ManualD102748X012ConfigurationOctober 2014608. If the reference meter reading equals 4 mA or the low output value, select Yes and continu

Instruction ManualD102748X012ConfigurationOctober 201461After the initial calibration:For a level application— Go to the Sensor Compensation menu and

Instruction ManualD102748X012ConfigurationOctober 201462The calibration process flows as follows:D Change the PV mode to Level.D Set the Level Offset

Instruction ManualD102748X012ConfigurationOctober 201463Density Applications - with Standard Displacer and Torque TubeNoteWhen you change 'PV is&

Instruction ManualD102748X012ConfigurationOctober 2014641. Determine all the information you can about the 249 hardware: 249 type, mounting sense (co

Instruction ManualD102748X012ConfigurationOctober 201465These steps will provide an approximate PV calibration to get a system operational. Further re

Instruction ManualD102748X012ConfigurationOctober 201466sensitivity to the knowledge of a fluid density is maximum at the process condition where that

Instruction ManualD102748X012Service ToolsOctober 201467Section 5 Service Tools5-5-Active AlertsField Communicator Service Tools > Active Alerts (3

Instruction ManualD102748X012Service ToolsOctober 201468D A: PV HiHi Alert - When active, indicates that the Process Variable has exceeded the value o

Instruction ManualD102748X012Service ToolsOctober 201469Figure 5‐1. PV % Range Indication for Direct and Reverse Action with a 32‐Inch Displacer Range

Instruction ManualD102748X012Introduction and SpecificationsOctober 20147Table 1‐1. DLC3010 Digital Level Controller Specifications (continued)Electro

Instruction ManualD102748X012Service ToolsOctober 201470MaintenanceTestsField Communicator Service Tools > Maintenance > Tests (3-3-1-1)LCD Test

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201471Section 6 Maintenance & Troubleshooting6‐6‐The DLC3010 digital level c

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201472Figure 6‐1. LCD Meter Diagnostic DisplayDIAGNOSTICMESSAGEPROCESS VARIABLE

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201473Table 6‐1. TroubleshootingSymptom Potential Source Corrective ActionAnalog

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201474Test Terminals Test connections inside the terminal box can be used to me

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201475Table 6‐2. Tools RequiredTool Size Usage KeysHex Key 2 mmHandleCover‐lock

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 2014767. When re‐installing the digital level controller, follow the appropriat

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201477The digital level controller is designed with a dual‐compartment housing;

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201478the long meter screws into the two holes on the meter to coincide with the

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 2014791. Carefully insert the Electronics Module to mate the interconnecting pi

Instruction ManualD102748X012Introduction and SpecificationsOctober 20148Table 1‐1. DLC3010 Digital Level Controller Specifications (continued)Minimum

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 2014801. Apply sealant to the O‐ring (key 27) and install the O‐ring over the s

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201481Figure 6‐3. Installing Inner Guide and Access Handle AssemblyZERO LOCKING

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 2014821. Remove the digital level controller from the sensor as described in Re

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201483Packing for ShipmentIf it becomes necessary to return the unit for repair

Instruction ManualD102748X012Maintenance & TroubleshootingOctober 201484

Instruction ManualD102748X012PartsOctober 201485Section 7 Parts7‐7‐Parts Ordering Whenever corresponding with your Emerson Process Management sales o

Instruction ManualD102748X012PartsOctober 201486Parts ListKey Description Part NumberNotePart numbers are shown for recommended spares only. For partn

Instruction ManualD102748X012PartsOctober 201487Key Description Part NumberTransducer Assembly (figure 7‐2)11 Inner Guide, aluminum12 Handle Ass'

Instruction ManualD102748X012PartsOctober 201488Figure 7‐3. Terminal Box Assembly28B5740-B APPLY LUBRICANTSECTION A‐AAAKey Description Part Number

Instruction ManualD102748X012PartsOctober 201489Figure 7‐5. Mounting Kit for 249 Sensors with Heat Insulator28B5741‐AMounting PartsThese parts are ava

Instruction ManualD102748X012Introduction and SpecificationsOctober 20149Figure 1‐2. Theoretical Reversible Temperature Effect on Common Torque Tube M

Instruction ManualD102748X012PartsOctober 201490Figure 7‐6. Mounting Kit for Masoneilan 12200 and 12300 Sensor without Heat Insulator29B8444‐AFigure 7

Instruction ManualD102748X012PartsOctober 201491Key DescriptionYamatake NQP SensorWithout Heat Insulator58 Shaft Extension, S3160059 Shaft Retainer, S

Instruction ManualD102748X012PartsOctober 201492

Instruction ManualD102748X012Principle of OperationOctober 201493Appendix A Principle of OperationA‐HART Communication The HART (Highway Addressable

Instruction ManualD102748X012Principle of OperationOctober 201494Figure A‐2. Typical Multidropped NetworkE0375HOSTBELL 202MODEMPOWERSUPPLYLOADThe Fiel

Instruction ManualD102748X012Principle of OperationOctober 201495Figure A‐3. FIELDVUE DLC3010 Digital Level Controller AssemblyLCD METERASSEMBLYELECTR

Instruction ManualD102748X012Principle of OperationOctober 201496The transducer board contains the Hall sensor, a temperature sensor to monitor the Ha

Instruction ManualD102748X012Principle of OperationOctober 201497Figure A‐6. Digital Level Controller Analog Output Signal24681012141618202224-20% 0%

Instruction ManualD102748X012Principle of OperationOctober 201498

Instruction ManualD102748X012Field Communicator Menu TreeOctober 201499Appendix B Fast-Key Sequence and FieldCommunicator Menu TreeB‐B‐0Fast-key seque