Emerson D2 Manuel d'instructions

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Fisherr D2 FloPro Control Valve
Contents
Introduction 1.................................
Scope of Manual 1.............................
Description 1.................................
Specifications 2...............................
Installation 3..................................
Setting Valve FloPro Flow Adjuster 4..............
Changing Actuator Action from
(Air-to-Open) to (Air-to-Close) 4...............
Maintenance 5.................................
Valve Trim Maintenance 6......................
Packing, Valve Trim, and
Actuator Maintenance 7.....................
Parts Kits 14...................................
Parts List 14...................................
Appendix A (Packing Constructions
with Lot Numbers Less Than 0410-xxxx) 17.........
Figure 1. Fisher D2 FloPro Control Valve
W9235-1
Introduction
Scope of Manual
This instruction manual provides installation, maintenance, and parts information for the NPS 1 Fisher D2 FloPro
control valve and actuator manufactured with lot numbers equal to and greater than 0410-xxxx.
See Appendix A for information on packing constructions manufactured with lot numbers less than 0410-xxxx.
Do not install, operate, or maintain a D2 FloPro control valve without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is
important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and
warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office
before proceeding.
Description
The D2 FloPro control valve (figure 1) is a compact, r ugged valve designed for on-off control of a variety of fluids at
pressures up to 155 bar (2250 psig). This valve is ideal for use as a dump valve on gas separators and scrubbers. It is
also well suited for other high pressure applications in natural gas production, compression, and processing. The D2
FloPro valve has threaded end connections and is available in an NPS 1 globe style valve body.
Instruction Manual
D103031X012
D2 FloPro Valve
June 2011
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Résumé du contenu

Page 1 - Introduction

www.Fisher.comFisherr D2 FloPro Control ValveContentsIntroduction 1...Scope of Manual 1...Desc

Page 2 - Specifications

Instruction ManualD103031X012D2 FloPro ValveJune 201110procedure. Continue the actuator disassembly by removing these parts: washer (key 24) diaphragm

Page 3 - Installation

Instruction ManualD103031X012D2 FloPro ValveJune 201111Figure 4. Packing and Belleville Spring Stacking OrderANTI-EXTRUSIONWASHER (KEY 12)PACKING RING

Page 4 - Air-to-Close Actuator Action

Instruction ManualD103031X012D2 FloPro ValveJune 2011125. Install the male packing adaptor, lower anti-extrusion washer (key 12), and packing spacer o

Page 5 - Maintenance

Instruction ManualD103031X012D2 FloPro ValveJune 201113WARNINGUpon reassembly, ensure that no foreign material blocks the safety vent hole as shown in

Page 6 - Valve Trim Maintenance

Instruction ManualD103031X012D2 FloPro ValveJune 201114Parts OrderingWARNINGUse only genuine Fisher replacement parts. Components that are not supplie

Page 7

Instruction ManualD103031X012D2 FloPro ValveJune 201115Figure 6. Fisher D2 FloPro Assembly–Air-to-Open39B5892-M

Page 8 - Disassembly

Instruction ManualD103031X012D2 FloPro ValveJune 201116Figure 7. Fisher D2 FloPro Assembly–Air-to-Close39B8450-M

Page 9

Instruction ManualD103031X012D2 FloPro ValveJune 201117Appendix A(Packing Constructions with L ot Numbers Less Than 0410)Appendix A provides informati

Page 10 - Assembly

Instruction ManualD103031X012D2 FloPro ValveJune 201118and inspect the valve body gasket surface for damage. Visually inspect the valve body interior

Page 11 - Instruction Manual

Instruction ManualD103031X012D2 FloPro ValveJune 2011198. Unscrew the flow adjuster socket head cap screws (key 29), and remove the flow adjuster halv

Page 12

Instruction ManualD103031X012D2 FloPro ValveJune 20112Table 1. SpecificationsValve Assembly Pressure ClassASME B16.34 CL900Maximum Inlet Pressure and

Page 13

Instruction ManualD103031X012D2 FloPro ValveJune 201120Figure 9. Fisher D2 FloPro Construction (Appendix A)GLOBE STYLE AIR-TO-OPENW9005-1PRESSURECONNE

Page 14 - Parts List

Instruction ManualD103031X012D2 FloPro ValveJune 20112125. Set the flow adjuster to the desired travel position (see figure 2), and tighten the flow a

Page 15

Instruction ManualD103031X012D2 FloPro ValveJune 201122Figure 10. Fisher D2 FloPro Assembly–Air-to-Open (Appendix A)39B5892-KBELLEVILLE SPRINGAND PACK

Page 16

Instruction ManualD103031X012D2 FloPro ValveJune 201123Figure 11. Fisher D2 FloPro Assembly–Air-to-Close (Appendix A)39B8450-KBELLEVILLE SPRINGAND PAC

Page 17 - Appendix A

Instruction ManualD103031X012D2 FloPro ValveJune 201124Emerson Process ManagementMarshalltown, Iowa 50158 USASorocaba, 18087 BrazilChatham, Kent ME4 4

Page 18

Instruction ManualD103031X012D2 FloPro ValveJune 20113InstallationWARNINGAlways wear protective gloves, clothing, and eyewear when performing any inst

Page 19

Instruction ManualD103031X012D2 FloPro ValveJune 20114Figure 2. Flow Rate Adjustments0.5 INCH FLOW RATECv = 6Fl = 0.77Xt = 0.4760.375 INCH FLOW RATECv

Page 20

Instruction ManualD103031X012D2 FloPro ValveJune 201151. Remove the six short actuator casing cap screws (key 22) first. Once these have been removed

Page 21 - Parts List (Appendix A)

Instruction ManualD103031X012D2 FloPro ValveJune 20116WARNINGAvoid personal injury from sudden release of process pressure. Before performing any main

Page 22

Instruction ManualD103031X012D2 FloPro ValveJune 20117WARNINGAvoid personal injury from sudden release of process pressure. If the process media start

Page 23

Instruction ManualD103031X012D2 FloPro ValveJune 20118Figure 3. Fisher D2 FloPro ConstructionGLOBE STYLE AIR-TO-OPENW9005-1PRESSURECONNECTIONVALVE STE

Page 24

Instruction ManualD103031X012D2 FloPro ValveJune 20119CAUTIONThe preceding step is intended to prevent damage to the valve plug (key 3) and seat ring

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